ATL-900 / EXPLODED VIEW
ATL-900 FRAMESERVO A48 towsindependent tensionCOMPACTION±0.1 mmplacement accuracyCUTTER< 3 scut-and-restartTENSION CTL14 mintool changeoverLAYUP ATL-900
TOWS48
HEAD SPEED1.2 m/s
ACCURACY±0.1 mm
Automated Fiber Placement

Machine precision.
No compromise.

Layup builds automated tape laying and filament winding systems for Tier 1 aerospace, defense, and wind energy — engineered to tolerances tighter than a human hair, qualified to AS9100D.

Qualified for

AS9100DNADCAPITAR RegisteredISO 9001:2015
680 kg/hr deposition rate99.97% system uptime±0.1 mm placement accuracy48 independent tow tensions14-minute tool changeover< 3 s cut-and-restartAS9100D certifiedNADCAP qualified0.15° max fiber angle deviation4,200 hr MTBFZero rework — 47 consecutive programs680 kg/hr deposition rate99.97% system uptime±0.1 mm placement accuracy48 independent tow tensions14-minute tool changeover< 3 s cut-and-restartAS9100D certifiedNADCAP qualified0.15° max fiber angle deviation4,200 hr MTBFZero rework — 47 consecutive programs
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0%
System Uptime

Production never waits for maintenance.

Layup ATL-900 systems logged 99.97% uptime across 14 Tier 1 aero programs in FY2025. Predictive servo diagnostics flag bearing wear 72 hours before threshold — changeover happens on your schedule, not the machine's.

MTBF4,200 hr
Remote DiagnosticsLive
Spare Parts Inventory48 hr SLA
Automated tape laying machine operating on aerospace composite panel in a Tier 1 production facility
In Production
Tier 1 Aero — Wing Skin Program
LIVE
Carbon fiber tow placement head moving at high speed across a large composite mold surface
In Production
Wind Energy OEM — 80 m Blade Layup
LIVE
02
0kg/hr
Deposition Rate

More fiber down. Less floor time.

At 680 kg/hr, the ATL-900 outpaces every manual lay-up team by a factor of 12. Wind blade manufacturers running our mandrel-wrapper variant report 34% cycle-time reduction in the first 90 days — without a single tooling change.

Tow Width6.35 – 150 mm
Head SpeedUp to 1.2 m/s
Layer Thickness±0.03 mm
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±0mm
Placement Accuracy

Tighter than any human hand. Every tow.

Closed-loop laser metrology corrects placement in real time — no post-lay inspection delays. NADCAP audit teams have cited the ATL-900's fiber angle deviation of <0.15° as best-in-class for primary structure lay-up. Zero rework on 47 consecutive fuselage panel programs.

Fiber Angle Dev.<0.15°
Tows (independent tension)48
Cut-and-Restart< 3 s
Close-up of precision composite fiber placement with laser measurement system active
In Production
Defense — Fuselage Panel Program
LIVE
ROI Calculator

Your numbers.
Your projection.

Input your current manual lay-up operation. See the projected annual savings from switching to an ATL-900 system. Figures are conservative — based on average customer data from 2024 deployments.

2400 hr/wk
40 hr/wk8000 hr/wk
$85/hr
$40/hr$200/hr
3.2%
0.5%15.0%
48 wks
20 wks52 wks
Projected Annual Savings
$0K
Estimated payback:
Labor Hour Reduction (88%)
$0K
Rework & Reject Elimination
$0K
Cycle Time Acceleration (34%)
$0K

* Estimates based on 2024 customer deployment data. Actual results vary by program complexity and shift structure. System investment assumed at $2.8M for ATL-900 base configuration.

Request a Capability Brief →
Lead Generation

Prove it on
your program.

A Capability Brief is a 12-page technical document matched to your specific lay-up application — fiber type, geometry, cycle-time targets, and qualification path. No generic brochures.

Application-specific deposition rate modeling
Comparative lay-up accuracy data (manual vs ATL-900)
Integration roadmap for your existing tooling
NADCAP qualification timeline estimate
Reference contacts at comparable programs
48-Hour Turnaround
Capability Briefs are prepared by applications engineers, not sales — delivered within 2 business days.

No sales calls without your explicit consent. Applications engineers only.